

Decarbonisation Whisky Distilleries


Carbon Emissions
The Greenhouse Gas Effect
Green House Gas Emissions (GHG) are the main driving force of climate change; with the majority of human actions leading to some sort of release in these gases. GHG’s are a group of different gases that when released into the atmosphere remain there for a period of time before being released to space; these periods can vary from decades to centuries. These gas particles trap radiation from the sun continually bouncing the radiation off the surface of the earth and themselves before being released [1]. This leads to the distribution of the natural processes of the earth causing changes in weather patterns such as wildfires and droughts. These climate changes threated life on the planet and will lead to further loss of life if action is not taken.

[1]
Emissions Scopes
Many governments around the world are committed to tackling climate change which was showcased at COP26, where almost 200 countries signed the Glasgow pact in a unified effort to reduce climate change [2].
When counting carbon emissions they are broken into three different scopes:
-
Scope 1: Direct emissions from a person/company activities such as burning material or releasing GHG to the atmosphere.
-
Scope 2: Use of electricity from the grid.
-
Scope 3: Indirect emissions from goods bought and actions of suppliers.
​
​
​
​
​
​
​
​
​
​
​
This method of carbon emissions reporting is used by the UK government and has been mandatory for quoted companies to report their scope 1 & 2 emissions since 2013 as part of the director’s report. This was extended further in 2019 meaning large business must disclose energy usage as well [4].
To calculate carbon emissions, carbon conversion factors are used. This simply multiplies the amount of a commodity used by its respective factor to give an amount of GHG released from the use of this commodity.

[3]

Whisky Lifecycle
The whole whisky process, from field to customer was analysed. This meant that emissions from different processes within this lifecycle can be counted to allow distillers to assess where emissions can be cut. To do this the whisky process was looked into in detail to understand how each step contributes to the overall emissions.

-
Barley production is in green as it is the only part of the process that absorbs carbon through removing it from the atmosphere when grown, which take approximately 90 days. However, the process still has emissions from farm operation and use of fertilizer.
​
-
Malting is when the barley is left in a warm room for serval days to allow it to germinate. This is a key part of the process but requires constant heating, and depending on the distillery sometimes needs peat to be burnt underneath it to allow for the whisky to have a smoky favour. It should be noted that for grain whisky maize is used and malting doesn’t occur.
​
-
Grinding operations consume electricity and allow the grain to be broken into smaller parts, called grist, removing any useless part of the grain.
​
-
Mashing requires a large amount of water which is combined with the grist and heated for a few hours. The amount of water and heating time varies depending of the distillery.
​
-
Fermentation is when yeast is added to the mashed grains and left for between 2 to 4 days. This causes an exothermic reaction that releases CO2 as well as causing foaming that is cut with a fan when it rises too high. After fermentation the mass, called draff, is separated from the liquid. The draff is then a waste product of the process.
​
-
Distillation is when the liquid from fermentation is put into stills and raised up to temperatures between 70°C – 90°C for a few hours. This causes the alcohol vapour to rise through the still where after it is condensed to a liquid again. This process is repeated twice with only a proportion of the liquid used for whisky, called the heart. The first amount of alcohol produced is called the head and is recycled to the first still process and added into a new batch. The last of the proportion is called the tail and is discarded. From distillation there are two waste products, spent lees and pot ale.
​
-
Maturation is when the whisky heart is put into casks and left to mature in a warehouse for a minimum of 3 years and 1 day. These casks are often from other beverage making processes such as bourbon or wine and therefore have to come from either Europe or America.
​
-
Once matured this is bottled into glass bottles and packaged before being shipped to customers. Transport activities occur throughout the process with nearly all distilleries having marine transport due to the sourcing of casks coming from either Europe or American. Island distilleries such as those in the Islay region have higher marine transport due to most supplies being imported to the island and almost all whisky being exported from them.
Carbon Conversion Factors
For the steps in the whisky lifecycle the following conversion factors were used to estimate emissions:
-
Barley Production: 0.35 kgCO2e/kg [5]
-
Malting Process: 420 kgCO2e/kg [6]
-
Grinding Process: 0.21233 kgCO2e/kWh [7]
-
Mashing: Dependent on heating Fuel type
-
Fermentation: 0.755 kgCO2/LPA [8]
-
Distillation: Dependent on heating Fuel type
-
Maturation: 85 kgCO2e/Cask [9]
-
Glass Packaging: 402.77 kgCO2e/Tonne [7]
-
Paper Packaging: Dependent on paper type
-
Plastic Packaging: Dependent on plastic type
-
Land Transport: Dependent on vehicle type
-
Marine Transport: Dependent on vehicle type

Carbon Emission Calculations in DEFA
For analysis of the carbon lifecycle of a distillery the project created the DEFA (Distillery Energy Fuel Analysis) Tool. This allows for distilleries to easily input the operational data of the site using a pop up data input page on Excel. Once the data has been inputted the commodity for each process is multiplied by the respective carbon conversion factor which has been sourced from both Scottish and UK Government sources as well as academic papers.
​
​
​
​
​
​
​
​
​
​
​
​
​
​
​
​
After the calculations have been completed a set of graphs showing the breakdown of these emissions in terms of each operation and scope 1, 2 & 3 emissions are produced.
​
​
​
​
​
​
​
​
​
​
​
​
​
Some of the carbon factors will change over time. This will be dependent on increasing efficiency in processes as well as switching to green fuel type for transport and heating. For example, the electricity factor of 0.212 kgCO2e/kWh is estimated to go to zero as the country moves away from fossil fuels for electricity generation. It is for this reason that the tool can be updated with new carbon emissions as industry moves to net zero in the conversion factors tab.


References
1. Carbon Dioxide, Methane, Nitrous Oxide, and the Greenhouse Effect. Conversion in a Changing Climate. [Online] 2021. https://climatechange.lta.org/get-started/learn/co2-methane-greenhouse-effect/.
2. UK Government. COP26 The Glasgow Climate Pact. s.l. : COP 26, 2021.
3. World Resources Institute. The Greenhouse Gas Protocol: A Corporate Accounting and Reporting Standard. s.l. : World Resources Institute, 2015.
4. Measuring and reporting environmental impacts: guidance for businesses. UK Government. [Online] 31 January 2019. https://www.gov.uk/guidance/measuring-and-reporting-environmental-impacts-guidance-for-businesses.
5. MacLeod, Micheal , et al. Developing a model to quantify the greenhouse gas emission intensity of Scottish agricultural commodities: Summary Report. s.l. : SRUC, 2018.
6. Streamlined Energy and Carbon Reporting Data (SECR). Muntons. [Online] 2020. https://www.muntons.com/sustainability-data-analysis/.
7. Government conversion factors for company reporting of greenhouse gas emissions. UK Government . [Online] 2 June 2021. https://www.gov.uk/government/collections/government-conversion-factors-for-company-reporting.
8. Beechener, George, et al. InchDairnie Distillery Carbon. s.l. : eunomia, 2020.
9. Environmental impact of oak barrels production in Qualified Designation of Origin of Rioja. Flor, F J, et al. s.l. : Elsevier, 2017, Vol. 167.